Monday, July 26, 2010

Helmet update


I worked on Robert’s helmet again tonight. I had miscounted the number of rivets needed to finish the top. Instead of 15 it was actually 24. I am down to 12 left and I did a little shaping on the other parts for the helmet.

Thursday, July 15, 2010

Robert's Helmet update

Well I did some more work on Roberts helmet last night. I closed two rivets and then started shaping pieces. All the parts for the top of the helmet are now shaped and either riveted together or bolted waiting to be riveted. 15 bolts will have to be replaced with rivets to finish off the top but I will wait until Robert can attend again before doing those.

Since the top is shaped I decided to continue breaking my rules and started shaping the pieces to attach the back slats and also first cheek plate. I would like to shape and fit the pieces ahead of time so we can concentrate on riveting for our next get together. This way it may be only 2-3 sessions before the helmet is finished.

Wednesday, July 14, 2010

Worked on Armor

Robert (my household member) stopped by last night at 7pm and we worked on armor and other projects until a bit after 11pm. Much was accomplished and we are talking about getting together weekly again.

It had been long enough since he last dropped in that we needed to review the state of our various projects. We started with Robert’s kit and had him put it on and check everything for fit and completeness. He has an arming cap, gorget, gambeson, athletic supporter, steel legs, aluminum gauntlets, heater shield and sword with cross hilt. He is still borrowing my helmet, steel arms and Balian’s spare breast plate. In addition his sword will need a thrusting tip since that is part of the authorization now.

For projects in process, his new helmet is about 20% finished and his butted chain hauberk about 60%. After our review we indentified that he needed several additional items and made a project list. We will probably stick to one project each and finish up one before we go on the next item. This will work best since we have not been getting together as often and I would rather finish one thing at a time instead of having all of them partially done. In addition the agreement has been that I would work on his helm and other items but only when he was present and that if he came by more often the stuff would get done quicker.

Project List in rough order, new helmet, chain hauberk, sword tip(we may actually do this next week), blue or brown helmet, arm harness, body armor so hauberk can be used, axe, great sword & polearm. So after the review we started working.

Robert split his chain hauberk down the front and began adding in extra rows. The mail was too small to be worn over his gambeson and needed to be expanded. When he made it, he fitted it while wearing a tee shirt. He split the mail, added several rows and ended up running out of chain links. So then he started helping me work on the helmet. He says he will come back next week with enough links to finish off the front and will probably add longer sleeves but will do that on his own now that he knows how to make his own links and expand/contract the mail. He had essentially made a chain poncho and didn’t know how to make the chain grow or contract for necks and arms etc. He spent the last couple sessions making the rounded neck. He ended the night with the chain hauberk about 80% done.

I took the helmet and began riveting in the pieces for the top. Previously I had shaped all but 4 of the top pieces and had held them together with nuts and bolts. By 11pm I had 24 rivets to go on the upper portion of the helmet. 12 are for the top pieces I haven’t shaped yet. For a couple of the last rivets I had to have Robert hold the helmet so I could use a tool with the hammer to be able to reach into the helm. I may cheat a little and shape more pieces before we get together again but will wait for Robert before I rivet anymore parts together. Considering the remaining shaping and the enormous number of rivets needed, I would guess the helmet is now 40% done. If I work on some shaping this week, I may be able to get it closer to 50% before we next meet.

Saturday, July 10, 2010

Armor repair


I have apparently neglected the routine maintenance of my Armor!!! At a recent practice my shield edging came loose so I switched to two sword. Then after a couple minutes my sword finally pulped out and it broke at the cross guard. In addition I have been having problems with my leg armor. If I wear the legs for a couple hours the leather stretches and the knees drop down too far.

Having taken a complete inventory of my fighting kit, I need to put some work into nearly everything. So I am starting at the top and working down and fixing everything. This week is my helmet. The interior liner is loose and the leather cord for the aventail is frayed so I have taken them both out to replace.

The liner (after a good washing) is fine and looks to be in better shape than I thought. One small seam had split and the thread actually holding it into the helmet had worn away. Now the seam is patched up and I am in the process of sewing the liner back into the helmet.