Worked on Armor

Robert (my household member) stopped by last night at 7pm and we worked on armor and other projects until a bit after 11pm. Much was accomplished and we are talking about getting together weekly again.

It had been long enough since he last dropped in that we needed to review the state of our various projects. We started with Robert’s kit and had him put it on and check everything for fit and completeness. He has an arming cap, gorget, gambeson, athletic supporter, steel legs, aluminum gauntlets, heater shield and sword with cross hilt. He is still borrowing my helmet, steel arms and Balian’s spare breast plate. In addition his sword will need a thrusting tip since that is part of the authorization now.

For projects in process, his new helmet is about 20% finished and his butted chain hauberk about 60%. After our review we indentified that he needed several additional items and made a project list. We will probably stick to one project each and finish up one before we go on the next item. This will work best since we have not been getting together as often and I would rather finish one thing at a time instead of having all of them partially done. In addition the agreement has been that I would work on his helm and other items but only when he was present and that if he came by more often the stuff would get done quicker.

Project List in rough order, new helmet, chain hauberk, sword tip(we may actually do this next week), blue or brown helmet, arm harness, body armor so hauberk can be used, axe, great sword & polearm. So after the review we started working.

Robert split his chain hauberk down the front and began adding in extra rows. The mail was too small to be worn over his gambeson and needed to be expanded. When he made it, he fitted it while wearing a tee shirt. He split the mail, added several rows and ended up running out of chain links. So then he started helping me work on the helmet. He says he will come back next week with enough links to finish off the front and will probably add longer sleeves but will do that on his own now that he knows how to make his own links and expand/contract the mail. He had essentially made a chain poncho and didn’t know how to make the chain grow or contract for necks and arms etc. He spent the last couple sessions making the rounded neck. He ended the night with the chain hauberk about 80% done.

I took the helmet and began riveting in the pieces for the top. Previously I had shaped all but 4 of the top pieces and had held them together with nuts and bolts. By 11pm I had 24 rivets to go on the upper portion of the helmet. 12 are for the top pieces I haven’t shaped yet. For a couple of the last rivets I had to have Robert hold the helmet so I could use a tool with the hammer to be able to reach into the helm. I may cheat a little and shape more pieces before we get together again but will wait for Robert before I rivet anymore parts together. Considering the remaining shaping and the enormous number of rivets needed, I would guess the helmet is now 40% done. If I work on some shaping this week, I may be able to get it closer to 50% before we next meet.